Why Costly ERP Data Collection Gaps on Factory Floors Happen & How to Fix Them
If your ERP is the brain of your operation, factory-floor data collection is the nervous system. When the "last mile" is slow, spotty, or inaccurate, the whole organism underperforms. When there are gaping holes — those gaps that cost manufacturers the most—some practical fixes can help you address the issue in weeks, not quarters. Offline Blind Spots That Halt Work Wi‑Fi dead zones on lines, in warehouses, and in yards routinely cause browser-based ERP screens to time out. Operators defer entry, lose context, and post late, which cascades into poor decisions. The cure is an offline‑first mobile layer that keeps work moving regardless of connectivity. Cache reference data locally (work orders, BOMs, specs), queue transactions in a local outbox, and sync automatically when connectivity returns with conflict handling. Prove it where it matters by testing in your worst connectivity zones before rollout. A good target is having at least 90% of forms fully completed offline in kn...